48" x × .008" - .047" × 30,000 Lbs. Slitting Line (Used)

General Specifications:

Input Conditions:

Materials: Cold-Rolled Steel Plate, Galvanized Steel Plate, Color Steel Plate

Thickness: .008" - .047" (0.2 ～1.2t (Tensile Strength: 40kg/mm2))

        (*Actual plate thickness 0.1t (40 cases) to 2.3t)

Width: 23.6” ~ 51.2” (600mm ～ 1,300mm)

Coil Inner Diameter: Φ 20” (508mm)

Coil Outer Diameter: Φ 70.7” (1800mm) MAX

Coil Weight: 33,069 Lbs. (15,000 kg) MAX

Slitting Conditions:

Slitting Method: Drive and Pull Cut

Line Speed:   200 m/min (MAX)

Threading Speed: 20m/min

Cutter Inner Diameter: Φ 78.7” (2000mm)

Cutter Outer Diameter: Φ 12.6” (320mm), Knife usage limit Φ 11.4” (290mm)

Output Conditions:

Coil Inner Diameter: 20” (Φ 508mm)

Coil Outer Diameter: Φ 708.7” (18000mm) MAX

Coil Weight: 33,069 Lbs. (15,000 kg) MAX

Line Direction & Pass Line:

Line Direction: Left to Right (From Operator’s Point of View)   

Pass Line Height: FL + 31.5” (800mm)

Hydraulic Pressure & Pneumatic Pressure:

Hydraulic: Regular 100kg/cm2

Pneumatic: Regular 5kg/cm2

Cooling water: 15ℓ /min

Electric Power: Power AC220V (60 Hz)

                         Operation AC220V (60 Hz)

Line History:

2000s Sequencer update (Showa Denki)

2008 Automatic Separator (Kowa Technica)

2015 Outgoing Coil Car Weigher (Yonemori Iron Works)

2016 Recoiler drum φ508 new work (Yonemori Iron Works)

2016 Slitter, Uncoiler DC motor maintenance (Meiden Engineering)

2016 Recoiler DC motor maintenance (Meiden Engineering）

Machine Specifications:

   1)   Entry Coil Car:

         Type Electric Movement Type

         Coil receiver V-type saddle (upper surface covered with rubber)

         Lift Hydraulic Cylinder

         Lifting 35.4” (900mm)

         Coil Weight 33,069 Lbs. (15,000 kg)

         Motor AC 2.2KW Cyclo speed reducer with brake

    2) Uncoiler

        Type Double Cone Type

        Drum Diameter φ 20” (508mm)

        Body transition Hydraulic type Transition range 9.8”~63”

(250mm~1600mm)

        Motor DC 15KW, 500/2000

    3) Snubber Roll

        Type Roll Pressure Type Roll Dimensions φ 6.3”x23.6”

(160mm×600mm L)

        Roll Up/Downs Air cylinder

    4) No.1 Looper

        Opener with table type feed roll

        Feed roll φ4.7”x23.6” (120mm×600mm)

             Urethane rubber lining table opening/closing Hydraulic cylinder

        Table tip shift type Hydraulic cylinder feed roll drive electric motor

             AC0.75kw 4P Cyclo speed reducer

             Table body Steel plate welded structure

        Loop control phototube method (light intensity control)

             Apron Roller φ 2.8”x55” (70mm×1400mm)

             Urethane rubber roller

     5) Entry side hydraulic shear

         Type Upcut type Hydraulic cylinder direct acting type

         Cutting blade 25t×75t×1500L

         Shear angle 2°

         Cutting force 1400kg or more

              Drive Hydraulic Cylinder

     6) Slitter

         (1) Side guide

         Type Double handle

         Guide roll Rigid roll (quenched roll)

                (4 rows on one side x 2)

         Rolls can be replaced up and down Guide roll opening and closing

                range 11.8” x 55.12” (300mm~1400mm)

         Main body Steel plate welded structure

         Finger device with vertical adjustment mechanism Slitter

         Number of stands 2 Slitter stand exchange method

         Exchange trolley system

         Type Eccentric cam mechanism screw down method arbor shaft

(standard)

               φ7.9”x55” (200mm×1400mmL) (effective width)

               *Cutter φ 7.9”x12.6” (200mm×φ320mm)×10t

               *Spacer φ7.9”x10.2” (200mm×φ260mm)

         Favorite bearing for arbor shaft

         Precision grade slitter fixing base

         Insertion positioning of slitter stand with clamp device hydraulic

         Side Positioning Hydraulic Stand Base Clamp hydraulic

         Detachment of drive part Claw clutch, air cylinder cutter depth

detection

         Magnescale, digital display

         Stand movement Electric and manual handle (ratchet)

         AC0.4kw Cyclo speed reducer Trial cutting electric motor with CMB

AC0.4kw Cyclo speed reducer

         Lap adjustment

Motorized and manual handle

        AC0.4kw with Cyclo speed reducer CMB

        Traction motor DC55kw with brake

        Accessories Floating sheet FSP269-200

        Lap detector Magnescale, digital display (utility model pending)

     8) Slitter change table

         Switching carriage type Hydraulic cylinder transfer type slitter stand

         Number of carriages that can be stored

        2 groups

        Stand interval 61.4" (1550mm) Exchange cart installation position

Non-operating side cable reel 2 units with movable floor plate

     9) Scrap boiler

         Thickness .008”~.047” (0.2mm~1.2mm)

         Scrap width .984” (25mm) (maximum one side)

         Winding weight Approx. 700 kg (maximum)

         Ball size φ .23.6”x14.2” (600mm×360mm Width (maximum)

         Winding shaft rotation speed about 180RPM

         Weight drum φ19.7”x18.1” (500mm×460mm) Width weight drum lift

Hydraulic cylinder

         Drum axis shift Hydraulic cylinder

         Electric motor AC15kw 4/8P (constant output)

         Scrap kick-out Tilting table Gradual fall Body on floor Steel plate

welded structure

   10) Trailing edge holder and threading table

         Model Square roll hat type (4 sides can be used)

         Vat lifting air cylinder

         Top of bat Felt threading table

         Table with roll (vinyl chloride board) (urethane rubber wrapped)

   11) No.2 Looper (belt type table)

         Form Belt conveyor opening and closing type

         Table opening/closing hydraulic cylinder

         Belt drive AC0.75k Cyclo speed reducer

         Loop control Visual manual adjustment

   12) Belt tension (manufactured by Japan Development Consultants)

         Format Combination type belt bridle processing material

         Belt bridle Surface-treated steel plate Non-oiled materials such as

colored steel plate

         Tension pads Cold-rolled steel sheets and other oil-coated materials

         Board width 51.2” (1300mm) (maximum) + number of threads

(separator thickness)

         Product minimum width 2” (50mm)

         Number of slits 25

         Strip speed 200m/min

         generated tension

         Belt bridle 5,511.6 Lbs. (2500kg) (maximum)

         Tension pad 5,511.6 Lbs. (2500kg) (maximum)

         Cut method Drive cut, pull cut

         Lifting belt Hydraulic cylinder

         Main body movement Hydraulic cylinder pressure reduction

force adjustment

                (installed on operation side)

         Pressure reducing valve (manual operation)

         Separator φ3.9”x.787”x3t (100mm×20mm0×3t)

         Φ.008”~.020” (0.2mm~0.5mm) non-metallic desk (prepared by

customer)

         Φ.024”~.047” (0.6mm~1.2mm) steel desk (prepared by customer)

         Working pressure (hydraulic) 70kg/㎠ No.1, No.2 Separator

         Cooling system Tank capacity 1ton

         Cooler model RKC-3750-A

         Cooling capacity 10500kcal/H

         Pump motor AC2.2kw×3500rpm

         Pumping volume 0.11m

         Total lift 34M

   13) Output side hydraulic shear (with pinch roll)

         Format: Upcut type

         Cutting blade 25t×75w×1500L

         Shear angle 2°30

         Cutting force 1400kg or more

         Cutting drive hydraulic cylinder

         Clearance adjustment Push/pull bottle adjustment

         Pinch roll φ5.9”x 59” (150mm×1500mmL Up/down pinch roll with

                urethane rubber lining Air cylinder

          Guide roll φ2.8”x 59” (70mm×1500mmL) Urethane rubber lined pinch

roll drive shaft  

                With one-way clutch

     14) Deflector roll

           Type Double roll type body transfer type deflector roll (non-driven)

           φ 15.8”x 59” (400mm×1500mmL) Quenching Bridle roll with

hard chrome plating (non-driven)

           φ 15.8”x 59” (400mm×1500mmL) Hardened with hard chrome plating

           Body shift Hydraulic type (shift by push button operation)

           speed detector tacho generator

           Length measuring instrument Proximity switch detection display digital

type

     15) Recoiler

           Type Cantilever mandrel type

            Drum diameter φ11.8” (300mm), φ19.7” (500mm)

            Change drum diameter Replace drum

            Drum expansion/contraction Rotary cylinder Separator lifting

Hydraulic cylinder

            Separator shaft φ4.3” (110mm) ×59” (1500mm)

            Reduction gear Helical gear

            Lubrication Forced circulation system

            Trochoid pump AC0.75kw

            Electric motor DC90kw 500/2000rpm with brake

            Hoist: Coupling NHH200 for drum replacement (Rated load: 200kg)

for removal

      16) Drum end support device

            Form: Arm opening and closing type with drum-shaped roll

            Arm opening/closing hydraulic cylinder

            Drum-shaped roll φ6.3”x8.7”x8.7” (160×φ220×220) width

            Main body Steel plate welded structure

      17) Outgoing coil car (2015 new coil car)

             Loading weight 15000kg

            Coil receiver Hydraulic cylinder

             Lift hydraulic cylinder

             Travel motor drive

             Hose guide Cableveyor

             Floor plate Transition type (with steering and driving sides) body

steel plate welded structure

             Coil support arm with hydraulic cylinder weight scale

       18) Electrical equipment:

             Power supply:

             Power supply 220V, 60Hz

             Operation power supply 220V, 60Hz

       19) Hydraulic equipment

             Discharge volume

             65ℓ/min

             Pump pressure

             Operating pressure 140kg/㎠

             100 kg/㎠ (regular use)

             Pump type Piston pump

             Tank capacity electric motor

             Quantity 400ℓ 2 units AC15kw 4P 2 units Enter side hydraulic unit

                    1 unit

                    Output side hydraulic unit 1 unit

                    solenoid valve double solenoid

                    Accessories Tank and valve stand

                    Hydraulic cylinder Attached to each device

       20) Pneumatic equipment

             Air pressure source 7kg/㎠

             Operating pressure 5kg/㎠

             Solenoid valve Solenoid valve

             Pneumatic cylinder Attached to each device

Input Conditions:

Materials: Cold-Rolled Steel Plate, Galvanized Steel Plate, Color Steel Plate

Thickness: 0.2 ～1.2t (Tensile Strength : 40kg/mm2) 

    (*Actual plate thickness 0.1t (40 cases) to 2.3t)

Width: 23.6” ~ 51.2” (600mm ～ 1,300mm)

Coil Inner Diameter: Φ 20” (508mm)

Coil Outer Diameter: Φ 70.7” (1800mm) MAX

Coil Weight: 33,069 Lbs. (15,000 kg) MAX

Slitting Conditions:

Slitting Method: Drive and Pull Cut

Line Speed: 200 m/min (MAX)

Threading Speed: 20m/min

Cutter Inner Diameter: Φ 78.7” (2000mm)

Cutter Outer Diameter: Φ 12.6” (320mm), Knife usage limit Φ 11.4” (290mm)

Output Conditions:

Coil Inner Diameter: 20” (Φ 508mm)

Coil Outer Diameter: Φ 708.7” (18000mm) MAX

Coil Weight: 33,069 Lbs. (15,000 kg) MAX

Line Direction & Pass Line:

Line Direction: Left to Right (From Operator’s Point of View)

Pass Line Height: FL + 31.5” (800mm)

Hydraulic Pressure & Pneumatic Pressure:

Hydraulic: Regular 100kg/cm2

Pneumatic: Regular 5kg/cm2

Cooling water: 15ℓ /min

Electric Power: Power AC220V (60 Hz)

             Operation AC220V (60 Hz)

Line History:

2000s Sequencer update (Showa Denki)

2008 Automatic Separator (Kowa Technica)

2015 Outgoing Coil Car Weigher (Yonemori Iron Works)

2016 Recoiler drum φ508 new work (Yonemori Iron Works)

2016 Slitter, Uncoiler DC motor maintenance (Meiden Engineering)

2016 Recoiler DC motor maintenance (Meiden Engineering）

Machine Specifications:

  1)  Entry Coil Car:

     Type Electric Movement Type

     Coil receiver V-type saddle (upper surface covered with rubber)

     Lift Hydraulic Cylinder

     Lifting 35.4” (900mm)

     Coil Weight 33,069 Lbs. (15,000 kg)

     Motor AC 2.2KW Cyclo speed reducer with brake

  2) Uncoiler

    Type Double Cone Type

    Drum Diameter φ 20” (508mm)

    Body transition Hydraulic type Transition range 9.8”~63” (250mm~1600mm)

    Motor DC 15KW, 500/2000

  3) Snubber Roll

    Type Roll Pressure Type Roll Dimensions φ 6.3”x23.6” (160mm×600mm L)

    Roll Up/Downs Air cylinder

  4) No.1 Looper

    Opener with table type feed roll

    Feed roll φ4.7”x23.6” (120mm×600mm) 

       Urethane rubber lining table opening/closing Hydraulic cylinder

    Table tip shift type Hydraulic cylinder feed roll drive electric motor

       AC0.75kw 4P Cyclo speed reducer

       Table body Steel plate welded structure

    Loop control phototube method (light intensity control) 

       Apron Roller φ 2.8”x55” (70mm×1400mm)

       Urethane rubber roller

   5) Entry side hydraulic shear

     Type Upcut type Hydraulic cylinder direct acting type

     Cutting blade 25t×75t×1500L

     Shear angle 2°

     Cutting force 1400kg or more 

       Drive Hydraulic Cylinder

   6) Slitter

     (1) Side guide

     Type Double handle

     Guide roll Rigid roll (quenched roll)

        (4 rows on one side x 2) 

     Rolls can be replaced up and down Guide roll opening and closing 

        range 11.8” x 55.12” (300mm~1400mm)

     Main body Steel plate welded structure

     Finger device with vertical adjustment mechanism Slitter

     Number of stands 2 Slitter stand exchange method

     Exchange trolley system

     Type Eccentric cam mechanism screw down method arbor shaft (standard) 

        φ7.9”x55” (200mm×1400mmL) (effective width)

        *Cutter φ 7.9”x12.6” (200mm×φ320mm)×10t

        *Spacer φ7.9”x10.2” (200mm×φ260mm)

     Favorite bearing for arbor shaft

     Precision grade slitter fixing base

     Insertion positioning of slitter stand with clamp device hydraulic

     Side Positioning Hydraulic Stand Base Clamp hydraulic

     Detachment of drive part Claw clutch, air cylinder cutter depth detection

     Magnescale, digital display

     Stand movement Electric and manual handle (ratchet)

     AC0.4kw Cyclo speed reducer Trial cutting electric motor with CMB AC0.4kw Cyclo   speed reducer

     Lap adjustment Motorized and manual handle

     AC0.4kw with Cyclo speed reducer CMB

     Traction motor DC55kw with brake

     Accessories Floating sheet FSP269-200

     Lap detector Magnescale, digital display (utility model pending)

   8) Slitter change table

      Switching carriage type Hydraulic cylinder transfer type slitter stand 

      Number of carriages that can be stored

     2 groups

     Stand interval 1550mm Exchange cart installation position Non-operating 

        side cable reel 2 units with movable floor plate

   9) Scrap boiler

     Thickness .008”~.047” (0.2mm~1.2mm)

     Scrap width .984” (25mm) (maximum one side)

     Winding weight Approx. 700 kg (maximum)

     Ball size φ .23.6”x14.2” (600mm×360mm Width (maximum)

     Winding shaft rotation speed about 180RPM

     Weight drum φ19.7”x18.1” (500mm×460mm) Width weight drum lift Hydraulic cylinder

     Drum axis shift Hydraulic cylinder

     Electric motor AC15kw 4/8P (constant output)

     Scrap kick-out Tilting table Gradual fall Body on floor Steel plate welded structure

  10) Trailing edge holder and threading table

     Model Square roll hat type (4 sides can be used)

     Vat lifting air cylinder

     Top of bat Felt threading table

     Table with roll (vinyl chloride board) (urethane rubber wrapped)

  11) No.2 Looper (belt type table)

     Form Belt conveyor opening and closing type

     Table opening/closing hydraulic cylinder

     Belt drive AC0.75k Cyclo speed reducer

     Loop control Visual manual adjustment

  12) Belt tension (manufactured by Japan Development Consultants)

     Format Combination type belt bridle processing material

     Belt bridle Surface-treated steel plate Non-oiled materials such as colored steel plate

     Tension pads Cold-rolled steel sheets and other oil-coated materials

     Board width 51.2” (1300mm) (maximum) + number of threads (separator thickness)

     Product minimum width 2” (50mm)

     Number of slits 25

     Strip speed 200m/min

     generated tension

     Belt bridle 5,511.6 Lbs. (2500kg) (maximum)

     Tension pad 5,511.6 Lbs. (2500kg) (maximum)

     Cut method Drive cut, pull cut

     Lifting belt Hydraulic cylinder

     Main body movement Hydraulic cylinder pressure reduction force adjustment 

        (installed on operation side)

     Pressure reducing valve (manual operation)

     Separator φ3.9”x.787”x3t (100mm×20mm0×3t)

     Φ.008”~.020” (0.2mm~0.5mm) non-metallic desk (prepared by customer) 

     Φ.024”~.047” (0.6mm~1.2mm) steel desk (prepared by customer)

     Working pressure (hydraulic) 70kg/㎠ No.1, No.2 Separator

     Cooling system Tank capacity 1ton

     Cooler model RKC-3750-A

     Cooling capacity 10500kcal/H

     Pump motor AC2.2kw×3500rpm

     Pumping volume 0.11m

     Total lift 34M

  13) Output side hydraulic shear (with pinch roll)

     Format: Upcut type

     Cutting blade 25t×75w×1500L

     Shear angle 2°30

     Cutting force 1400kg or more

     Cutting drive hydraulic cylinder

     Clearance adjustment Push/pull bottle adjustment

     Pinch roll φ5.9”x 59” (150mm×1500mmL Up/down pinch roll with 

        urethane rubber lining Air cylinder

     Guide roll φ2.8”x 59” (70mm×1500mmL) Urethane rubber lined pinch roll drive shaft  

        With one-way clutch

   14) Deflector roll

      Type Double roll type body transfer type deflector roll (non-driven)

      φ 15.8”x 59” (400mm×1500mmL) Quenching Bridle roll with hard

chrome plating (non-driven)

      φ 15.8”x 59” (400mm×1500mmL) Hardened with hard chrome plating

      Body shift Hydraulic type (shift by push button operation)

      speed detector tacho generator

      Length measuring instrument Proximity switch detection display digital

type

   15) Recoiler

      Type Cantilever mandrel type

      Drum diameter φ11.8” (300mm), φ19.7” (500mm)

      Change drum diameter Replace drum

      Drum expansion/contraction Rotary cylinder Separator lifting Hydraulic

cylinder

      Separator shaft φ4.3” (110mm) ×59” (1500mm)

      Reduction gear Helical gear

      Lubrication Forced circulation system

      Trochoid pump AC0.75kw

      Electric motor DC90kw 500/2000rpm with brake

      Hoist: Coupling NHH200 for drum replacement (Rated load: 200kg) for removal 

   16) Drum end support device

      Form: Arm opening and closing type with drum-shaped roll

      Arm opening/closing hydraulic cylinder

      Drum-shaped roll φ6.3”x8.7”x8.7” (160×φ220×220) width

      Main body Steel plate welded structure

   17) Outgoing coil car (2015 new coil car)

       Loading weight 15000kg

      Coil receiver Hydraulic cylinder

       Lift hydraulic cylinder

       Travel motor drive

       Hose guide Cableveyor

       Floor plate Transition type (with steering and driving sides) body Steel

plate welded structure

       Coil support arm with hydraulic cylinder weight scale

    18) Electrical equipment:

       Power supply: 

       Power supply 220V, 60Hz

       Operation power supply 220V, 60Hz

    19) Hydraulic equipment

       Discharge volume

       65ℓ/min

       Pump pressure

       Operating pressure 140kg/㎠

       100 kg/㎠ (regular use)

       Pump type Piston pump

       Tank capacity electric motor

       Quantity 400ℓ 2 units AC15kw 4P 2 units Enter side hydraulic unit

          1 unit

          Output side hydraulic unit 1 unit

          solenoid valve double solenoid

          Accessories Tank and valve stand

          Hydraulic cylinder Attached to each device

    20) Pneumatic equipment

       Air pressure source 7kg/㎠

       Operating pressure 5kg/㎠

       Solenoid valve Solenoid valve

       Pneumatic cylinder Attached to each device