1500 Ton Mueller Weingarten Progressive Press

Specifications:

Bed Size: 157" x 102"

Tonnage: 1500 tons

Stroke: 18 inches

Shut Height: 47 inches

SPM: 10-40

Adjustment: 6" (150 mm)

Shut Height: 47.2" (1200 mm)

Press Force from 12.5 mm before BDC: 1500 kN

Working Energy of Slide Per Stroke in Continuous Operation at 10 SPM: 240 kJ

Height from Press Bed to Top of Bolster Plate: 25.5" (650 mm)

Clear Width Between Oil Drip Trays of Gibs: 230" (5840 mm)

Max. Die Weight: 35 Tons (32000 kg)

Max. Upper Die Weight: 30,000# (13500 kg)

Main Motor: 300 HP / 480 VAC

Electrical I/0: 24 VDC

Hydraulic System Pressure: 3500 PSI

Air Supply Pressure: 70 PSI

Thickness:

0.5 mm (.020 Inches) – 3.0 mm (.110 Inches)

Width Range:

Up to 2000 mm (78.75 inches)

Maximun Line Speed:

45 mpm uncoiler (150 fpm) leveler is 90 mpm (300 fpm

Material:

Maximum Width: 2000 mm (78.75 inches)

Minimum Width: 750 mm (29.53 inches)

Maximum Coil Weight: 35 metric tons (77,000 lbs.)

Coil outside Diameter:  700 mm (27.6 inches) - 2000 mm (78.75 inches)

Coil inside Diameter: 508 mm (2 inches) without urethane pads

Line Direction: Left to Right

Pass line Height: 1350 mm (53.15 inches) (height adj. table))

Line Features:

1) Dual Coil Load Preparation Stations

• Powered coil rotation roll assemblies on each cart

• Coil lift cylinder in each cart

• Safety interlocked to allow access to prepare next or last coil

2) Single Coil Shuttle Cart

• Moves either coil cart into centerline loading position to Dbl expanding mandrel

• Multiple sliding covered deck plates cover coil load pit area

3) Double Expanding Mandrel Uncoiler

• Automatic coil OD measurement

• Automatic coil edge sensing

• Automatic centering

• Four arm hydraulic expansion with urethane coil ID protection pads

• Automatic coil load from coil cart to uncoiler

• AC Servo back tension control

4) Peeler and Hold Down

• Bottom coil peeling (adaptive to top peeling)

• Automatic leading edge detection

• Automatic peeling 

• Automatic peeler point (table) position

• Centering guide

5) Pinch Roll Crop Shear

• Single entry pinch rolls 

• Centering guides at entry of pinch roll

• AC Servo driven to match line speed

• Removable roll wipers

• Full width Hydraulically actuated crop shear

6) Scrap Tub

• Sliding stock support table

• Scrap cart with tub safety interlocked to allow removal during line run

7) Leveler 13 roll 50mm (1.96”) Six(6) high AFCo

• 90 mpm (300 fpm)

• Thirteen (13) 50mm (1.96”) work rolls 

• Backed up with 15 spiral grooved full width backup rolls (self-cleaning)

• Full width rolls backed up by Nine (9) banks of cam follower style roll assemblies

• Five (5) banks of backups are wedge adjustable 

• Assembled a cassette assembly for easy removal from the leveler housing

• Head is adjustable with heavy duty hydraulically powered entry and exit jack screw assemblies.

• Cassette assembly is hydraulically clamped in the housing

• AC servo driven heavy duty leveler gearbox u-joint connected to the cassette assembly

• AC servo driven exit leveler pinch roll assembly

• Pinch rolls equipped with re-moveable roll wipers

8) Thread Table/Catenary Stock Guides

• Approximate (60) inch diameter radius catenary table entry and exit of pit

• All stock support table covered with low inertia stock support rollers

• (4) four powered and programmable stock guides on feeder side of catenary table

• Micro switch actuated to match each material width

• Thread table have automatic actuation

• Tables raise for threading and automatically lower once material is in the feeder

• Automatic tail out mode to prevent tail from falling in pit

9) Feeder/Parting shear

• Full width roll feed

• AC Servo driven feeder through zero back lash tolerance gear box

• Crop Shear mounted on common feeder frame exit side of feeder

• Exit stock support roller table

• Low inertia stock support rollers

10) Exit feeder/Scrap Chopper

• Fabricated and machined scrap ribbon table

• Cylinder powered height adjustment and extension into and out of the exit die space

• Full width roll feed

• AC Servo driven feeder to advance scrap ribbon into chopper

• Full width chopper blade assembly

• AC driven thru Minster clutch and break

11) Exit Parts Conveyor

• Full width single belt parts discharge conveyor

• Height adjustable at discharge end of conveyor

• Four (4) rotating racking turntables

12) Controls

• Coil line control enclosures platform mounted

• Coil line controls are Unico AC servo, with AB PLC, and AFCo operator interface screens

• Fabricated platform with removable legs

• Control includes ALL interconnecting wire way and wire to all machine mounted I/O boxes, motors, and control stations

• NO claim is made for the completeness of the systems that are show as part of the controls for this coil feed, exit feed/scrap chopper end discharge equipment

13) Hydraulic Units

• (1) Coil line HPU

• All interconnecting piping and hoses to connect all fluid power to the machine