100 mm x 100mm VAI / SEUTHE Direct Forming Tube Welding Line

Specifications:

Manufacturer: VAI / SEUTHE

Strip Width: 150mm - 400mm (5.91” - 15.75”)

Strip Thickness: 1.5mm - 6.0mm (0.059” - 0.236”)

Tensile Strength: 500N/mm2 (72,500 PSI)

Line Speed: 100 Meters/Min

Max Square: 100mm x 100mm (3.94” x 3.94”)

Square Min: 40mm x 40mm (1.57” x 1.57”)

Rectangular Hollow Section: Min 60mm x 40mm / Max 120mm x 80mm Tube Lengths: 4 Meter / 10 Meter. (Extended to 12 Meter)

Auto Tooling Change for Squares & Rectangles

Coil Weight Capacity: 20,000#

Coil ID: 508mm - 608mm (20” - 24”)

Coil OD: 1500mm - 1900mm (59.1” - 74.8”)

Flexible Cold Forming Rafted Mill with Spare Set of Rafts

Auto Tooling Change

Mair Packaging Line Year 2007

350 KW Thermatool Solid State Welder

Featuring: Octagonal Shape Forming Tooling for the Solar Panel Industry

2 Arm Turnstile

Mandrel Uncoiler

Hydraulic Expansion

Disc Drag Brake

Feed Up Drive

Hold Down

Top & Bottom Hold Down Rolls

Coil Car

Peeler Hold Down Roll

6 Roll Flattener

Clam Shell Design

Entry Pinch Rolls

Semi Automatic Shear & End Welder

Double Cut Shear

Strip Clamp

Welding Gap Adjustment

Siemens Touch Screen

Mig Welder

Horizontal Accumulator

FCF Auto Tooling Change Mill

Forming & Welding Squares and Rectangles

FCF Direct Forming Mill

Rafted Design with Spare Raft

Auto Tooling Adjustment

2 Entry Edge Guide Stands

FCF Block 1 with Auto Tooling Change

6 Roller Stands

U Profile Forming

AC Motor Tooling Adjustment

Intermediate Stand / Pinch Roll Stand

FCF Block 2 with Auto Tooling Change

10 Roller Stands

C Profile Forming

AC Motor Tooling Adjustment

Intermediate Stand

Pinch Roll

FCF Block 3 with Auto Tooling Change

3 Roller Stands

Final Forming Square & Rectangle

3 Intermediate Stands

AC Motor Tooling Adjustment

(3) 79.5 KW DC Drives

NEW in 2017

Rafted Base for Octagonal Forming. (Replaces FCF Block 2)

8 Stand Octagonal Forming Mill on a Rafted Base.

8 Side Idler Rolls

Single Point Adjustment

Universal Drive Mill

Impeder Support

Tube Guide

Squeezing Stand

Top Seam Guide Rolls

350 kW Thermatool Solid State Welder

OD Scarfing

OSU-Hessler In-Line Zinc Weld Galvanizing with Dust Collector

Cooling Trough

Filtration System

Pruftechnik Eddy Current Tester Model Eddycheck 5 with Digital Readout Leibinger Jet 3 Printing

6 Stand FCF Sizing Mill

4 Driven Stands

4 Roll Design

Motorized Roll Adjustments

151 KW DC Drtive

2 Turks Heads with with Motorized Adjustment

Flying Cold Saw Cut Off

79 KW DC Rack & Pinion Accelerator

18.5 KW AC Saw Motor

Variable Hydraulic Clamping Pressure

Siemens Simatic Digital Drives

Siemens PLC S7-300

Siemens Touch Screen

Siemens Simoreg Digital Drives

Mair Packaging Line (Year 2007)

Driven Rollway Conveyor Model VIA200/120 with Reject Collection Packaging Machine Model SQ90/D/4/SL

Tube Orientation Devive Packaging Arms for Stacking Rows of Tubes

Bundle Formation Table Bundle

Transfer Conveyor with Storage Chains

Drainage Station with Bundle Tilting

Weighing Station Model KG8/DY

Management Information System Model Datapack 6/T Siemens

Touch Screen Operator Control Station Siemens S7 PLC